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中英文双语检验项目表 (Chinese-English Bilingual Inspection Items List)
检验项目 Inspection Item | 检验/要求标准 Inspection/Requirement Standard | 检验依据 Inspection Basis | 缺陷等级 Defect Level | 检验工具 Inspection Tool |
关键物料核对 Key Material Verification | ||||
光源:牌号、型号、规格、色温、流明值、显色指数符合BOM要求 | Light Source: Brand, Model, Specifications, CCT, Lumen Value, CRI comply with BOM requirements | BOM | Maj | 目视 Visual |
积分球 Integrating Sphere | ||||
透镜:规格型号符合工程技术规格书要求 | Lens: Model/Specifications comply with Engineering Specification requirements | NPI | Maj | 目视 Visual |
铝基板:符合BOM和安规认证要求 | Aluminum PCB: Complies with BOM and safety certification requirements | BOM | Maj | 目视 Visual |
电源:品牌、输入输出各参数、转换效率、PF值符合要求 | Power Supply: Brand, Input/Output parameters, Conversion Efficiency, PF Value comply with requirements | BOM | Maj | 综合测试仪 Multi-function Tester |
电源线:3*2.5mm² 低烟无卤线 | Power Cord: 3-core 2.5mm² Low Smoke Halogen Free (LSHF) wire | BOM | Maj | 目视 Visual |
连接器:接线端子 | Connector: Terminal Block | BOM | Maj | 目视 Visual |
样品 Sample | ||||
各种规格大小螺丝皆为不锈钢304材质 | Screws of all specifications/sizes are made of Stainless Steel 304 | BOM | Maj | 测试液 Test Solution |
外观检验 Appearance Inspection | ||||
灯具表面无明显刮伤、变形、喷涂不良 | Luminaire surface has no obvious scratches, deformation, or poor spraying | 比对样品 Ref. Sample | Min | 目视 Visual |
灯具面罩无脏污无磨损无裂痕 | Luminaire cover has no dirt, wear, or cracks | 比对样品 Ref. Sample | Maj | 目视 Visual |
铭牌标示用激光刻录在盒腔背面,内容清晰正确 | Nameplate label laser etched on the back of the housing cavity, content clear and correct | 比对样品 Ref. Sample | Maj | 目视 Visual |
电源线无损伤,尺寸规格符合要求 | Power cord undamaged, dimensions/specifications comply with requirements | BOM | Maj | 目视 Visual |
安装 Installation | ||||
依据安装说明书能正确安装灯具. | Luminaire can be correctly installed according to the installation manual. | 说明书 Manual | Maj | 扳手 Wrench |
螺丝刀 Screwdriver | ||||
功能安全测试 Functional & Safety Tests | ||||
点亮时各LED亮度均匀,无闪灯暗灯和明显色温偏差现象 | When lit, LEDs have uniform brightness, no flickering, dead LEDs, or obvious CCT deviation. | 比对样品 Ref. Sample | Maj | 目视 Visual |
光通量、色温、显示指数、光效;功率因数、总功率符合技术规格书的要求. | Luminous Flux, CCT, CRI, Efficacy; Power Factor, Total Power comply with Technical Specification requirements. | NPI | Maj | 积分球 Integrating Sphere |
照度、配光曲线测试符合技术规格书的要求. | Illuminance, Light Distribution Curve test comply with Technical Specification requirements. | NPI | Maj | 光度分布测试仪 Goniophotometer |
耐压测试:电压1500VAC,电流5mA,时间3S(确认检验为60秒)无击穿短路或产生电弧现象 | Dielectric Strength Test: 1500VAC, 5mA, 3S (60S for Type Test), no breakdown, short circuit, or arcing. | GB 7000.1 | Cri | 耐压测试仪 Hipot Tester |
接地测试:电流10A,电压12VDC,时间3S(确认检验为60秒)接地电阻值﹤0.5Ω | Earth Continuity Test: 10A, 12VDC, 3S (60S for Type Test), earth resistance < 0.5Ω. | GB 7000.1 | Cri | 接地测试仪 Earth Bond Tester |
泄漏电流测试:泄漏电流≤1.0mA,测试电压为220V,时间为60S(确认检验) | Leakage Current Test: Leakage current ≤1.0mA, Test Voltage 220V, Time 60S (Type Test). | GB 7000.1 | Cri | 泄露电流测试仪 Leakage Current Tester |
绝缘电阻:将500VDC加载到灯具的电源线与灯体外壳之间,测得的电阻值≧2MΩ | Insulation Resistance: Apply 500VDC between power cord and luminaire housing, measured resistance ≥2MΩ. | GB 7000.1 | Cri | 绝缘电阻测试仪 Insulation Resistance Tester |
可靠性测试 Reliability Tests | ||||
老化测试:老化48小时(通电30分钟、断电1分钟);灯具无闪烁、死灯、光衰严重、透镜裂变、功率降低等不良现象. | Burn-in Test: 48 hours (30min on / 1min off cycle); No flashing, dead LEDs, significant lumen depreciation, lens cracking, power reduction, etc. | 老化作业管理办法 Burn-in Procedure | Maj | 老化架 Burn-in Rack |
震动测试:灯具以正常使用安装,频率10Hz-55Hz-10Hz、振幅0.35mm、时间30分钟,震动之后各螺丝部件无松动裂纹及影响其他功能不良的现象. | Vibration Test: Luminaire mounted normally, frequency 10Hz-55Hz-10Hz, amplitude 0.35mm, duration 30min. After vibration, no loose screws/cracks or functional defects. | GB 7000.1 | Cri | 震动测试仪 Vibration Tester |
跌落测试:整箱水平自由跌落,依ISTA_1A测试标准,按一角三棱六面的顺序跌落十次,外箱无破损、产品无明显的变形损坏,功能和安全测试合格. | Drop Test: Whole carton free-fall drop per ISTA_1A standard (one corner, three edges, six surfaces, total 10 drops). Outer carton intact, no significant product deformation/damage, functional/safety tests pass. | ISTA_1A | Cri | 摔箱测试机 Drop Tester |
高低温测试:灯具分别在-40℃低温与60℃高温条件下工作72小时,无出现透镜开裂,暗灯闪灯、光衰严重等功能不良. | High/Low Temperature Test: Luminaire operates at -40°C (low) and 60°C (high) for 72 hours each. No lens cracking, dim/flickering LEDs, significant lumen depreciation, etc. | GB 2423.1/2-2008 | Maj | 高低温测试箱 Thermal Chamber |
耐久性测试:灯具在60℃高温额定电压1.1倍条件下工作10天*24小时,每天前21小时通电后3小时断电,无出现面罩裂变发黄,暗灯闪灯、光衰严重等功能不良. | Endurance Test: Luminaire operates at 60°C, 1.1x rated voltage for 10 days * 24 hours (21hrs on / 3hrs off daily cycle). No cover cracking/yellowing, dim/flickering LEDs, significant lumen depreciation, etc. | GB 7000.1 | Maj | 高温箱 High Temp Chamber |
EMC测试:骚扰电压、辐射电磁骚扰、雷击浪涌、谐波电流测试符合要求 | EMC Test: Disturbance Voltage, Radiated Emission, Surge Immunity, Harmonic Current tests comply with requirements. | GB 17743 GB/T17626 | Maj | EMC测试设备 EMC Test Equipment |
包装检验 Packing Inspection | ||||
包装方式、数量、LOGO需符合订单要求 | Packing method, quantity, LOGO must comply with order requirements. | 订单 Order | Maj | 目视 Visual |
外箱无破损,纸质、规格、尺寸符合要求 | Outer carton undamaged, paper quality, specification, dimensions comply with requirements. | BOM | Maj | 卷尺 Tape Measure |
唛文印刷清晰,位置正确 | Shipping marks printed clearly and positioned correctly. | 包装资料 Packing Doc. | Maj | 目视 Visual |
包装方式正确,安全合理 | Packing method correct, safe, and reasonable. | 包装规范 Packing Spec. | Maj | 目视 Visual |
所配附件规格数量正确,无少放漏放 | Accessories specifications and quantities correct, no missing items. | BOM | Maj | 目视 Visual |
卡尺 Caliper | ||||
说明书内容正确,字迹清晰,产品合格证上盖有生产日期. | Manual content correct, text legible, production date stamped on Product Certificate. | 比对样品 Ref. Sample | Maj | 目视 Visual |
包装胶袋印有警告语并且两面打有∮5mm孔 | Inner plastic bag printed with warning text and has ⌀5mm holes on both sides. | BOM | Maj | 目视 Visual |