Inspection Checklist

Soymilk Machine Checklist

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检查项目
Inspection Item
检查内容
Inspection Content
技术要求和质量标准
Technical Requirements & Quality Standards
检验工具和方法
Inspection Tools & Methods
包装部分 / Packaging Section箱体
Carton
外箱、彩盒不能严重脏污、破损
Outer box and color box must not be severely dirty or damaged
视检
Visual Inspection
产品型号规格必须与纸箱相对应,数量完整
Product model/specification must match carton labeling with complete quantity
视检
Visual Inspection
印刷
Printing
印刷品内容必须正确(箱麦、说明书、维修网卡、回邮表)不能出现漏印、错字
Printed content (labels, manual, warranty card, return form) must be correct without missing prints or typos
对比
Comparison
字体正确、清楚、不能模糊、叠印现象
Font must be correct, clear, without blurring or overlapping
视检
Visual Inspection
标签贴纸不能出现漏贴,错用,不正确现象,位置错误
Labels must not be missing, misused, incorrect, or misplaced
视检
Visual Inspection
制造日期、流水号不能出现漏印或错误
Manufacturing date and serial number must not be missing or incorrect
视检
Visual Inspection
标签贴纸必须贴端正,不能出现歪斜,浮起现象
Labels must be affixed squarely without tilting or lifting
视检
Visual Inspection
 附件
Accessories
说明书、维修网卡、回邮表、合格吊牌不能漏放、错用
Manual, warranty card, return form, and qualification tag must not be missing or misused
视检
Visual Inspection
电源线、加料口盖、过滤网罩、清洗盘、杯体等配件不能少放、错放
Power cord, feeding cover, filter mesh, cleaning tray, cup body, etc. must not be missing or misplaced
视检
Visual Inspection
小塑料杯、牙刷等其它配件必须完全正确放入
Small plastic cup, brush, and other accessories must be correctly placed
视检
Visual Inspection
 标志
Markings
产品上的标志必须正确,完整
Product markings must be correct and complete
对比
Comparison
丝印部份不轻易擦去
Silk-screen printing should not be easily erased
擦拭实验
Wiping Test
异物
Foreign Objects
产品内部不能有异物存在,如多余螺丝之类
No foreign objects (e.g., extra screws) inside the product
摇动
Shaking
包装袋
Packaging Bag
胶袋应打孔与有环保回收标志
Plastic bags should have holes and environmental recycling marks
视检
Visual Inspection
 跌落
Drop Test
产品经跌落试验后不得出现:外观影响销售的缺陷;结构、零部件移位影响使用功能的缺陷;影响安全性能的缺陷
After drop test, product must not have: appearance defects affecting sales; structural/component displacement affecting functionality; safety-related defects
跌落实验
Drop Test
外观部分 / Appearance Section本体
Body
产品整体颜色正确,不得出现严重色差,混色及影响外观缺陷
Product color must be correct without severe color difference, mixing, or appearance defects
对比
Comparison
有轻微影响外观缺陷(如划伤、缩水、变形、脏污、色差允许)但在离产品正前面、两侧面30厘米远处看不见,在离产品后面50厘米远处看不见。
Minor defects (scratches, shrinkage, deformation, stains, slight color difference) allowed if invisible from 30cm (front/sides) or 50cm (back)
视检
Visual Inspection
刀片
Blade
刀面无缺口,无凹凸,无破裂现象
Blade surface must be free of notches, dents, or cracks
视检
Visual Inspection
电热管和电极
Heating Tube & Electrode
表面无脏污、斑块状、凹凸不良现象
Surface must be clean without stains, patches, or unevenness
视检
Visual Inspection
 无破裂、电镀不良现象
No cracks or poor plating
视检
Visual Inspection
边缘无毛边、缺口、破裂现象
Edges must be free of burrs, notches, or cracks
视检
Visual Inspection
杯体、电机座
Cup Body & Motor Base
表面应无明显的划伤、黑杂点、破裂不良现象
Surface must be free of obvious scratches, black spots, or cracks
视检
Visual Inspection
边缘无毛刺、缺料现象
Edges must be free of burrs or material shortage
视检
Visual Inspection
元件部分 / Components Section标志
Markings
电气元件应符合电器安全规定,且一些元件须有认证标志及证书编号和其它标志,如:电源线、熔断器、耦合器等
Electrical components must comply with safety regulations, with certification marks and numbers (e.g., power cord, fuse, coupler)
查证书
Certificate Check
寿命
Lifespan
须提供寿命完整报告,必要时进行试验,应满足寿命要求:电源线摇动10000次,继电器20000次
Complete lifespan report required; testing if needed: power cord 10,000 shakes, relay 20,000 cycles
试验
Test
结构部分 / Structure Section部件固定
Component Fixation
零部件固定可靠正确,焊接件、夹紧件连接牢固
Components must be securely fixed; welded/clamped parts firmly connected
视检
Visual Inspection
螺丝
Screws
螺丝规格正确、锁紧、无断裂、滑牙现象
Screws must be correct specification, tightened, without breakage or stripping
螺丝刀
Screwdriver Check
过滤网罩
Filter Mesh
应能防止食物或液体飞溅
Should prevent food/liquid splashing
视检
Visual Inspection
与电机座配合紧密,能轻松取下
Fits motor base tightly but removable easily
实际操作
Practical Operation
 控制板
Control Board
PCB板和铜铂无断裂、破损现象
PCB and copper foil without breaks or damage
视检
Visual Inspection
各元件应无漏插,少插、插错规格型号
No missing, insufficient, or wrong components
对比
Comparison
元件应无假焊、漏焊、连焊现象
No cold solder, missing solder, or solder bridges
视检
Visual Inspection
各输出端在空载与负载情况下,输出端电压,功能须正确
Output voltage and function must be correct under no-load and load conditions
量测
Measurement
 排插座与排插头的结合力≥5N
Connector mating force ≥5N
拉力计
Force Gauge
PCB板上的标志应完整、正确
PCB markings must be complete and correct
对比
Comparison
密封圈
Sealing Ring
应能防止食物或液体渗入到可以引起电气和机械故障的部位
Should prevent food/liquid penetration to electrical/mechanical components
视检
Visual Inspection
应无毒、无味、必须符合卫生要求
Must be non-toxic, odorless, and meet hygiene requirements
查报告
Report Check
 电机
Motor
运转时应不产生较大的振动,晃动、异常噪音
Should not produce excessive vibration, shaking, or abnormal noise during operation
试验
Test
电机不应出现反转,产生火花
Motor should not reverse or produce sparks
视检
Visual Inspection
刀片
Blade
刀片口须经硬度处理
Blade edge must be hardened
试验
Test
防水
Waterproof
应在防干烧电极、防溢电极、控制板盒顶部补密封胶,以免水渗入
Apply sealant to dry-boil electrode, overflow electrode, and control board box top to prevent water ingress
视检
Visual Inspection
功能指标 / Functional Indicators电机低压启动
Motor Low-Voltage Startup
空载情况下,在120V电压条件下能正常启动3次
Under no-load, must start normally 3 times at 120V
调压器
Voltage Regulator
功率仪
Power Meter
负载情况下,在187V电压条件下能正常启动3次
Under load, must start normally 3 times at 187V
调压器
Voltage Regulator
功率仪
Power Meter
打浆
Grinding
豆浆机加工能力不得少于100g/min,出渣率不大于25%
Grinding capacity ≥100g/min, residue rate ≤25%
实际操作
Practical Operation
溅出
Splashing
料杯盖应密封良好,溅出率(包括渗漏)不大于0.5%
Lid must seal well; splashing/leakage rate ≤0.5%
试验
Test
噪音
Noise
噪声应不大于80dB
Noise level ≤80dB
噪音计
Noise Meter
功率
Power
加热功率P:-10%~+5%
Heating power P: -10%~+5%
功率仪
Power Meter
电机功率、P:+20%
Motor power P: +20%
功率仪
Power Meter
温升
Temperature Rise
电机在1.06倍额定电压下,运行4小时,温升≤70K
Motor temperature rise ≤70K after 4 hours at 1.06×rated voltage
电阻法
Resistance Method
指示灯功能
Indicator Function
操作各指示按键,指示功能应相对应,不能出现错误显示或不显示
Indicator functions must match button operations without errors or missing displays
实际操作
Practical Operation
防干烧功能
Dry-Boil Protection
水未浸没到防溢电极下端时,发热管电机应停止工作
Heating tube/motor should stop when water doesn’t reach overflow electrode bottom
实际操作
Practical Operation
煮水
Water Boiling
应能使水沸腾
Should be able to boil water
视检
Visual Inspection
卫生要求
Hygiene Requirements
豆浆机内与豆浆接触的材料应符合国家有关食品卫生标准规定
Materials contacting soy milk must comply with national food hygiene standards
查证书
Certificate Check
安全指标 / Safety Indicators电气强度
Electrical Strength
电气强度须能承受常温下2000V/10mA/3S;热态下1500V/10mA/3S不得出现闪络或击穿现象
Withstand 2000V/10mA/3S (cold) and 1500V/10mA/3S (hot) without flashover or breakdown
耐压仪
Withstand Voltage Tester
 绝缘电阻
Insulation Resistance
热态绝缘电阻≥5MΩ;冷态绝缘电阻≥7MΩ
Hot insulation resistance ≥5MΩ; cold insulation resistance ≥7MΩ
绝缘电阻仪
Insulation Resistance Meter
 接地电阻
Ground Resistance
25A电流≤下0.1Ω
≤0.1Ω under 25A current
接地电阻仪
Ground Resistance Meter
 泄漏电流
Leakage Current
在1.06倍额定电压下≤0.75 mA
≤0.75 mA at 1.06×rated voltage
泄漏仪
Leakage Current Tester
内部布线
Internal Wiring
应有效防止布线与毛刺、发热体或类似的棱缘接触
Effectively prevent wiring contact with burrs, heating elements, or sharp edges
视检
Visual Inspection
应有效防止布线与运动部件接触
Effectively prevent wiring contact with moving parts
视检
Visual Inspection
内部布线的绝缘应能经受住在正常使用可能出现的电气应力
Wiring insulation must withstand electrical stress during normal use
视检
Visual Inspection
当套管作为内部布线的附加绝缘来使用时,它应采用可靠的方式保持在位
Sleeves used as additional insulation must be securely fixed
视检
Visual Inspection
铝线不能用于内部布线
Aluminum wires cannot be used for internal wiring
视检
Visual Inspection
多股线须安装在一起,必须采用夹紧装置的结构
Stranded wires must be installed together with clamping devices
视检
Visual Inspection
黄/绿双色线只能用于接地线
Yellow/green wires can only be used for grounding
视检
Visual Inspection
机械强度
Mechanical Strength
豆浆机在结构上应经受住在正常使用中可能会出现的野蛮搬运,在外壳、灯罩可能薄弱点上用0.5J±0.04J的冲击能量打击三次,不应严重变形
Withstand rough handling; no severe deformation after three 0.5J±0.04J impacts on weak points (housing, lamp cover)
试验
Test
稳定性和机械危险
Stability & Mechanical Hazards
豆浆机应有足够的稳定性,以最不利的方式通过倾斜15°的台面,不斜倒试验来判定
Must have sufficient stability; pass 15° tilt test without tipping
试验
Test
接线端子
Terminals
用螺钉夹紧的接线端子应对其连接导线施5N的拉力不掉,同时不能损伤导线
Screw-clamped terminals must withstand 5N pull force without damage
拉力计
Force Gauge
导线与端子铆接拉力≥50N
Crimped terminal pull force ≥50N
拉力计
Force Gauge
闭合端子保持力:10N≤F≤50N
Closed terminal retention force: 10N≤F≤50N
拉力计
Force Gauge
排插头与排插座保持力≥5N
Connector mating force ≥5N
拉力计
Force Gauge
电源线连接及外部软缆和软线
Power Cord & External Cables
电源线的有效长度:1.8m≤L≤2.0m
Power cord length: 1.8m≤L≤2.0m
量具
Measuring Tool
电源线的标称截面积:φ≥0.75mm²
Power cord cross-section: φ≥0.75mm²
量具
Measuring Tool
耦合器的保持力:2N≤F≤5N
Coupler retention force: 2N≤F≤5N
拉力计
Force Gauge
电源线经10000次弯曲试验后,应符合安规要求
Power cord must meet safety requirements after 10,000 bending cycles
摇摆试验
Flexing Test
螺钉和连接
Screws & Connections
宽矩螺钉不应用来连接载流部件,除非它们能以彼此直接接触的方式夹紧这些部件
Wide-head screws shouldn’t connect current-carrying parts unless they clamp directly
视检
Visual Inspection
载流连接螺钉应有锁紧防松装置
Current-carrying screws must have anti-loosening devices
视检
Visual Inspection
自攻螺钉不应用来连接载流部件
Self-tapping screws shouldn’t connect current-carrying parts
视检
Visual Inspection
螺钉不应用于锌、铝等易于蠕变的金属制造
Screws shouldn’t be made of creep-prone metals (zinc, aluminum)
视检
Visual Inspection
载流螺钉螺母回动力矩≥2.5kgfcm
Current-carrying screw/nut return torque ≥2.5kgfcm
扭力计
Torque Gauge
结构螺钉、螺母上紧力矩≥1.5kgfcm
Structural screw/nut tightening torque ≥1.5kgfcm
扭力计
Torque Gauge
耐热、耐燃和耐漏电起痕
Heat, Fire & Tracking Resistance
非金属制成的外部零件,用来支撑带电部件(包括连接)的绝缘材料以及提供的附加绝缘和加强绝缘的热塑材料,应充分耐热

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