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检查项目 Inspection Item | 检查内容 Inspection Content | 技术要求和质量标准 Technical Requirements & Quality Standards | 检验工具和方法 Inspection Tools & Methods |
包装部分 / Packaging Section | 箱体 Carton | 外箱、彩盒不能严重脏污、破损 Outer box and color box must not be severely dirty or damaged | 视检 Visual Inspection |
产品型号规格必须与纸箱相对应,数量完整 Product model/specification must match carton labeling with complete quantity | 视检 Visual Inspection | ||
印刷 Printing | 印刷品内容必须正确(箱麦、说明书、维修网卡、回邮表)不能出现漏印、错字 Printed content (labels, manual, warranty card, return form) must be correct without missing prints or typos | 对比 Comparison | |
字体正确、清楚、不能模糊、叠印现象 Font must be correct, clear, without blurring or overlapping | 视检 Visual Inspection | ||
标签贴纸不能出现漏贴,错用,不正确现象,位置错误 Labels must not be missing, misused, incorrect, or misplaced | 视检 Visual Inspection | ||
制造日期、流水号不能出现漏印或错误 Manufacturing date and serial number must not be missing or incorrect | 视检 Visual Inspection | ||
标签贴纸必须贴端正,不能出现歪斜,浮起现象 Labels must be affixed squarely without tilting or lifting | 视检 Visual Inspection | ||
附件 Accessories | 说明书、维修网卡、回邮表、合格吊牌不能漏放、错用 Manual, warranty card, return form, and qualification tag must not be missing or misused | 视检 Visual Inspection | |
电源线、加料口盖、过滤网罩、清洗盘、杯体等配件不能少放、错放 Power cord, feeding cover, filter mesh, cleaning tray, cup body, etc. must not be missing or misplaced | 视检 Visual Inspection | ||
小塑料杯、牙刷等其它配件必须完全正确放入 Small plastic cup, brush, and other accessories must be correctly placed | 视检 Visual Inspection | ||
标志 Markings | 产品上的标志必须正确,完整 Product markings must be correct and complete | 对比 Comparison | |
丝印部份不轻易擦去 Silk-screen printing should not be easily erased | 擦拭实验 Wiping Test | ||
异物 Foreign Objects | 产品内部不能有异物存在,如多余螺丝之类 No foreign objects (e.g., extra screws) inside the product | 摇动 Shaking | |
包装袋 Packaging Bag | 胶袋应打孔与有环保回收标志 Plastic bags should have holes and environmental recycling marks | 视检 Visual Inspection | |
跌落 Drop Test | 产品经跌落试验后不得出现:外观影响销售的缺陷;结构、零部件移位影响使用功能的缺陷;影响安全性能的缺陷 After drop test, product must not have: appearance defects affecting sales; structural/component displacement affecting functionality; safety-related defects | 跌落实验 Drop Test | |
外观部分 / Appearance Section | 本体 Body | 产品整体颜色正确,不得出现严重色差,混色及影响外观缺陷 Product color must be correct without severe color difference, mixing, or appearance defects | 对比 Comparison |
有轻微影响外观缺陷(如划伤、缩水、变形、脏污、色差允许)但在离产品正前面、两侧面30厘米远处看不见,在离产品后面50厘米远处看不见。 Minor defects (scratches, shrinkage, deformation, stains, slight color difference) allowed if invisible from 30cm (front/sides) or 50cm (back) | 视检 Visual Inspection | ||
刀片 Blade | 刀面无缺口,无凹凸,无破裂现象 Blade surface must be free of notches, dents, or cracks | 视检 Visual Inspection | |
电热管和电极 Heating Tube & Electrode | 表面无脏污、斑块状、凹凸不良现象 Surface must be clean without stains, patches, or unevenness | 视检 Visual Inspection | |
无破裂、电镀不良现象 No cracks or poor plating | 视检 Visual Inspection | ||
边缘无毛边、缺口、破裂现象 Edges must be free of burrs, notches, or cracks | 视检 Visual Inspection | ||
杯体、电机座 Cup Body & Motor Base | 表面应无明显的划伤、黑杂点、破裂不良现象 Surface must be free of obvious scratches, black spots, or cracks | 视检 Visual Inspection | |
边缘无毛刺、缺料现象 Edges must be free of burrs or material shortage | 视检 Visual Inspection | ||
元件部分 / Components Section | 标志 Markings | 电气元件应符合电器安全规定,且一些元件须有认证标志及证书编号和其它标志,如:电源线、熔断器、耦合器等 Electrical components must comply with safety regulations, with certification marks and numbers (e.g., power cord, fuse, coupler) | 查证书 Certificate Check |
寿命 Lifespan | 须提供寿命完整报告,必要时进行试验,应满足寿命要求:电源线摇动10000次,继电器20000次 Complete lifespan report required; testing if needed: power cord 10,000 shakes, relay 20,000 cycles | 试验 Test | |
结构部分 / Structure Section | 部件固定 Component Fixation | 零部件固定可靠正确,焊接件、夹紧件连接牢固 Components must be securely fixed; welded/clamped parts firmly connected | 视检 Visual Inspection |
螺丝 Screws | 螺丝规格正确、锁紧、无断裂、滑牙现象 Screws must be correct specification, tightened, without breakage or stripping | 螺丝刀 Screwdriver Check | |
过滤网罩 Filter Mesh | 应能防止食物或液体飞溅 Should prevent food/liquid splashing | 视检 Visual Inspection | |
与电机座配合紧密,能轻松取下 Fits motor base tightly but removable easily | 实际操作 Practical Operation | ||
控制板 Control Board | PCB板和铜铂无断裂、破损现象 PCB and copper foil without breaks or damage | 视检 Visual Inspection | |
各元件应无漏插,少插、插错规格型号 No missing, insufficient, or wrong components | 对比 Comparison | ||
元件应无假焊、漏焊、连焊现象 No cold solder, missing solder, or solder bridges | 视检 Visual Inspection | ||
各输出端在空载与负载情况下,输出端电压,功能须正确 Output voltage and function must be correct under no-load and load conditions | 量测 Measurement | ||
排插座与排插头的结合力≥5N Connector mating force ≥5N | 拉力计 Force Gauge | ||
PCB板上的标志应完整、正确 PCB markings must be complete and correct | 对比 Comparison | ||
密封圈 Sealing Ring | 应能防止食物或液体渗入到可以引起电气和机械故障的部位 Should prevent food/liquid penetration to electrical/mechanical components | 视检 Visual Inspection | |
应无毒、无味、必须符合卫生要求 Must be non-toxic, odorless, and meet hygiene requirements | 查报告 Report Check | ||
电机 Motor | 运转时应不产生较大的振动,晃动、异常噪音 Should not produce excessive vibration, shaking, or abnormal noise during operation | 试验 Test | |
电机不应出现反转,产生火花 Motor should not reverse or produce sparks | 视检 Visual Inspection | ||
刀片 Blade | 刀片口须经硬度处理 Blade edge must be hardened | 试验 Test | |
防水 Waterproof | 应在防干烧电极、防溢电极、控制板盒顶部补密封胶,以免水渗入 Apply sealant to dry-boil electrode, overflow electrode, and control board box top to prevent water ingress | 视检 Visual Inspection | |
功能指标 / Functional Indicators | 电机低压启动 Motor Low-Voltage Startup | 空载情况下,在120V电压条件下能正常启动3次 Under no-load, must start normally 3 times at 120V | 调压器 Voltage Regulator 功率仪 Power Meter |
负载情况下,在187V电压条件下能正常启动3次 Under load, must start normally 3 times at 187V | 调压器 Voltage Regulator 功率仪 Power Meter | ||
打浆 Grinding | 豆浆机加工能力不得少于100g/min,出渣率不大于25% Grinding capacity ≥100g/min, residue rate ≤25% | 实际操作 Practical Operation | |
溅出 Splashing | 料杯盖应密封良好,溅出率(包括渗漏)不大于0.5% Lid must seal well; splashing/leakage rate ≤0.5% | 试验 Test | |
噪音 Noise | 噪声应不大于80dB Noise level ≤80dB | 噪音计 Noise Meter | |
功率 Power | 加热功率P:-10%~+5% Heating power P: -10%~+5% | 功率仪 Power Meter | |
电机功率、P:+20% Motor power P: +20% | 功率仪 Power Meter | ||
温升 Temperature Rise | 电机在1.06倍额定电压下,运行4小时,温升≤70K Motor temperature rise ≤70K after 4 hours at 1.06×rated voltage | 电阻法 Resistance Method | |
指示灯功能 Indicator Function | 操作各指示按键,指示功能应相对应,不能出现错误显示或不显示 Indicator functions must match button operations without errors or missing displays | 实际操作 Practical Operation | |
防干烧功能 Dry-Boil Protection | 水未浸没到防溢电极下端时,发热管电机应停止工作 Heating tube/motor should stop when water doesn’t reach overflow electrode bottom | 实际操作 Practical Operation | |
煮水 Water Boiling | 应能使水沸腾 Should be able to boil water | 视检 Visual Inspection | |
卫生要求 Hygiene Requirements | 豆浆机内与豆浆接触的材料应符合国家有关食品卫生标准规定 Materials contacting soy milk must comply with national food hygiene standards | 查证书 Certificate Check | |
安全指标 / Safety Indicators | 电气强度 Electrical Strength | 电气强度须能承受常温下2000V/10mA/3S;热态下1500V/10mA/3S不得出现闪络或击穿现象 Withstand 2000V/10mA/3S (cold) and 1500V/10mA/3S (hot) without flashover or breakdown | 耐压仪 Withstand Voltage Tester |
绝缘电阻 Insulation Resistance | 热态绝缘电阻≥5MΩ;冷态绝缘电阻≥7MΩ Hot insulation resistance ≥5MΩ; cold insulation resistance ≥7MΩ | 绝缘电阻仪 Insulation Resistance Meter | |
接地电阻 Ground Resistance | 25A电流≤下0.1Ω ≤0.1Ω under 25A current | 接地电阻仪 Ground Resistance Meter | |
泄漏电流 Leakage Current | 在1.06倍额定电压下≤0.75 mA ≤0.75 mA at 1.06×rated voltage | 泄漏仪 Leakage Current Tester | |
内部布线 Internal Wiring | 应有效防止布线与毛刺、发热体或类似的棱缘接触 Effectively prevent wiring contact with burrs, heating elements, or sharp edges | 视检 Visual Inspection | |
应有效防止布线与运动部件接触 Effectively prevent wiring contact with moving parts | 视检 Visual Inspection | ||
内部布线的绝缘应能经受住在正常使用可能出现的电气应力 Wiring insulation must withstand electrical stress during normal use | 视检 Visual Inspection | ||
当套管作为内部布线的附加绝缘来使用时,它应采用可靠的方式保持在位 Sleeves used as additional insulation must be securely fixed | 视检 Visual Inspection | ||
铝线不能用于内部布线 Aluminum wires cannot be used for internal wiring | 视检 Visual Inspection | ||
多股线须安装在一起,必须采用夹紧装置的结构 Stranded wires must be installed together with clamping devices | 视检 Visual Inspection | ||
黄/绿双色线只能用于接地线 Yellow/green wires can only be used for grounding | 视检 Visual Inspection | ||
机械强度 Mechanical Strength | 豆浆机在结构上应经受住在正常使用中可能会出现的野蛮搬运,在外壳、灯罩可能薄弱点上用0.5J±0.04J的冲击能量打击三次,不应严重变形 Withstand rough handling; no severe deformation after three 0.5J±0.04J impacts on weak points (housing, lamp cover) | 试验 Test | |
稳定性和机械危险 Stability & Mechanical Hazards | 豆浆机应有足够的稳定性,以最不利的方式通过倾斜15°的台面,不斜倒试验来判定 Must have sufficient stability; pass 15° tilt test without tipping | 试验 Test | |
接线端子 Terminals | 用螺钉夹紧的接线端子应对其连接导线施5N的拉力不掉,同时不能损伤导线 Screw-clamped terminals must withstand 5N pull force without damage | 拉力计 Force Gauge | |
导线与端子铆接拉力≥50N Crimped terminal pull force ≥50N | 拉力计 Force Gauge | ||
闭合端子保持力:10N≤F≤50N Closed terminal retention force: 10N≤F≤50N | 拉力计 Force Gauge | ||
排插头与排插座保持力≥5N Connector mating force ≥5N | 拉力计 Force Gauge | ||
电源线连接及外部软缆和软线 Power Cord & External Cables | 电源线的有效长度:1.8m≤L≤2.0m Power cord length: 1.8m≤L≤2.0m | 量具 Measuring Tool | |
电源线的标称截面积:φ≥0.75mm² Power cord cross-section: φ≥0.75mm² | 量具 Measuring Tool | ||
耦合器的保持力:2N≤F≤5N Coupler retention force: 2N≤F≤5N | 拉力计 Force Gauge | ||
电源线经10000次弯曲试验后,应符合安规要求 Power cord must meet safety requirements after 10,000 bending cycles | 摇摆试验 Flexing Test | ||
螺钉和连接 Screws & Connections | 宽矩螺钉不应用来连接载流部件,除非它们能以彼此直接接触的方式夹紧这些部件 Wide-head screws shouldn’t connect current-carrying parts unless they clamp directly | 视检 Visual Inspection | |
载流连接螺钉应有锁紧防松装置 Current-carrying screws must have anti-loosening devices | 视检 Visual Inspection | ||
自攻螺钉不应用来连接载流部件 Self-tapping screws shouldn’t connect current-carrying parts | 视检 Visual Inspection | ||
螺钉不应用于锌、铝等易于蠕变的金属制造 Screws shouldn’t be made of creep-prone metals (zinc, aluminum) | 视检 Visual Inspection | ||
载流螺钉螺母回动力矩≥2.5kgfcm Current-carrying screw/nut return torque ≥2.5kgfcm | 扭力计 Torque Gauge | ||
结构螺钉、螺母上紧力矩≥1.5kgfcm Structural screw/nut tightening torque ≥1.5kgfcm | 扭力计 Torque Gauge | ||
耐热、耐燃和耐漏电起痕 Heat, Fire & Tracking Resistance | 非金属制成的外部零件,用来支撑带电部件(包括连接)的绝缘材料以及提供的附加绝缘和加强绝缘的热塑材料,应充分耐热 |