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不粘锅成品检验清单
Non-stick Pan Finished Product Checklist
文件信息 / Document Information
| 文件名称 / Document Name | 锅具成品检验清单 / Cookware Finished Product Checklist | 型号 / Model | 不粘锅 / Non-stick Pan |
1.0 目的 / Purpose
| 此标准为公司锅具成品检验提供客观的方法、步骤和依据，提高产品检验的规范性和有效性，确保产品符合公司的质量管控要求。 This standard provides objective methods, procedures, and basis for the finished product inspection of cookware, improves the standardization and effectiveness of product inspection, and ensures that products meet the company’s quality control requirements. |
2.0 范围 / Scope
| 此检验标准适用于锅具类产品，如与实际签样有差异的，以签样为准。 This inspection standard applies to cookware products. If there is any discrepancy with the actual signed sample, the signed sample shall prevail. |
3.0 定义 / Definitions
项次 / Item No. | 项目 / Item | 描述 / Description |
1 | 致命缺陷 (CR) / Critical Defect | 可能危害产品使用者、携带者的生命或财产安全之缺陷;不符合国家法律、法规等称为致命缺陷，包括玻璃盖钢化测试（碎片）不过、缺失关键配件等； Defects that may endanger the life or property safety of the product user or carrier; Defects that do not comply with national laws and regulations are called critical defects, including failure of the glass cover toughening test (fragmentation), missing key accessories, etc. |
2 | 主要缺陷 (MA) / Major Defect | 不能达成产品的使用目的之缺陷，称为主要或重要缺陷。包括但不限于混料、物料缺失、功能不良、结构件缺失、LOGO缺损等； Defects that prevent the product from achieving its intended purpose are called major or significant defects. Including but not limited to material mixing, missing materials, functional failure, missing structural parts, logo defects, etc. |
3 | 次要缺陷 (MI) / Minor Defect | 不影响产品使用目的之缺陷及除以上特殊明确的外观和结构不良外其他的外观不良、结构不良，均属次要或轻微缺陷。 Defects that do not affect the intended use of the product and other appearance or structural defects except for the specifically mentioned above are classified as minor or slight defects. |
4.0 标准 / Standard
| 产品参照MIL-STD-105E表Ⅱ一般正常抽样方案。允拒收标准如下： Products refer to MIL-STD-105E Table II normal sampling plan. The acceptance/rejection criteria are as follows: |
项目 / Item | 致命缺陷 / Critical Defect | 严重缺陷 / Major Defect | 轻微缺陷 / Minor Defect |
首次及二次验货 / First and Second Inspection | AC:0 RE:1 | 1.0 | 2.5 |
5.0 内容 / Content
5.1 检验条件及环境规则 / Inspection Conditions and Environmental Rules
项次 / Item No. | 项目 / Item | 标准 / Standard |
1 | 距离 / Distance | 人与被测物表面距离为40-45cm Distance between person and surface of tested object: 40-45cm |
2 | 时间 / Time | 每个面检查时间不超过10秒 Inspection time per surface not exceeding 10 seconds |
3 | 位置 / Position | 检视面与桌面成45度上下左右转动15度 Viewing surface at 45 degrees to the table, rotating 15 degrees up/down/left/right |
4 | 照明 / Lighting | 正常光线60-100w的日光灯下 Under normal lighting (60-100W fluorescent lamp) |
5.2 检查时注意事项 / Inspection Precautions
| A. 成品规格、数量及其它各方面均与订单信息一致。 A. Finished product specifications, quantity, and all other aspects must match the order information. |
| B. 抽检和稽查时针对工程变更部分进行确认。 B. During sampling and audit, confirm the engineering change parts. |
| C. 包装方式须与客户要求一致，正唛、侧唛以物流要求为准。 C. Packaging method must be consistent with customer requirements, main mark and side mark follow logistics requirements. |
5.3 外观检查 / Appearance Inspection
| 检查项目 / Inspection Item | 检查内容及描述 / Inspection Content and Description | 使用工具 / Tools | 缺陷分类 / Defect Category | 抽样 / Sampling |
| 锅体外观 / Pan Body Appearance 锅盖外观 / Lid Appearance | 锅体不可有露白、起泡、铸孔、凹点、鼓包、变形、颗粒（有感）等； Pan body must not have exposed base, bubbles, casting holes, dents, bulges, deformation, particles (perceptible), etc. | 直尺/ 异物菲林片 Ruler/Foreign Object Film | MIN | AQL |
| 外观颜色与样品要求基本一致，目视无明显差异；Appearance color should be basically consistent with sample requirements, no obvious visual difference. | 目视/色差仪 Visual/ Colorimeter | MIN | AQL | |
| 产品表面不允许有明显油污、脏污、污渍，无指纹残留； Product surface must not have obvious oil stains, dirt, stains, or fingerprint residue. | 目视 Visual | MIN | AQL | |
| 刮痕、划伤： 正面：允收5条，长15.0mm*0.1宽，且相距30cm以上(目视不可见）； 背面：允收8条，长25.0mm*0.2宽，且相距30cm以上(目视不明显）； Scratches, scuffs: Front: Allow 5 pieces, 15.0mm long * 0.1mm wide, spaced over 30cm apart (visually invisible); Back: Allow 8 pieces, 25.0mm long * 0.2mm wide, spaced over 30cm apart (visually not obvious). | 直尺/ 异物菲林片 Ruler/Foreign Object Film | MIN | AQL | |
| 产品边缘有锐利的毛刺、边角，有割破皮肤的风险—A类； 有毛刺、边角，但目视不明显、手摸无刺疼感—C类； Product edges have sharp burrs, corners with risk of cutting skin—Class A; Have burrs, corners but visually not obvious and no pain when touched—Class C. | 目视 Visual | A C | AQL | |
| 锅圈无变形，焊接劳固，无虚焊、外无发黄；包边劳固、无明显起牙或波浪边； Lid ring no deformation, welding firm, no cold welding, no yellowing; Edging firm, no obvious jagged or wavy edges. | 目视 Visual | MIN | AQL | |
| 玻璃表面干净清晰等； Glass surface clean and clear, etc. | 目视 Visual | MIN | AQL | |
| 备注：对外观判定有争议的，以限度样品为准； Note: In case of dispute over appearance judgment, the limit sample shall prevail. | ||||
5.4 结构检查 / Structure Inspection
检查项目 / Inspection Item | 检查内容及描述 / Inspection Content and Description | 使用工具 / Tools | 缺陷分类 / Defect Category | 抽样 / Sampling |
锅体与锅盖 / Body and Lid | 锅盖与锅体配合良好，盖上锅盖后用手往一边轻拉不能看到锅边为宜（参照样品）。 Lid and body fit well, after covering the lid, gently pull to one side and the pan edge should not be visible (refer to sample). | 塞规 Plug Gauge | MIN | AQL |
手柄铆接 / Handle Riveting | 铆接后手柄铁件无开口（允许＜0.5mm的开口间隙），锅钉头无压伤或刮花锅钉涂层（允许＜0.2mm的开口间隙）等。 After riveting, handle iron parts have no opening (allow <0.5mm gap), pan nail head not crushed or scratched coating (allow <0.2mm gap), etc. | 装配 Assembly | MAJ | AQL |
5.5 功能检查 / Function Inspection
检查项目 / Inspection Item | 检查内容及描述 / Inspection Content and Description | 使用工具 / Tools | 缺陷分类 / Defect Category | 抽样 / Sampling |
涂层厚度 / Coating Thickness | 内涂层平均厚度≥35µm，外涂层平均厚度≥155µm；（压力锅内250µm、外400µm） Inner coating average thickness ≥35µm, outer coating average thickness ≥155µm; (Pressure cooker: inner 250µm, outer 400µm) | 膜厚测试仪 Coating Thickness Gauge | MAJ | 3PCS/Lot |
不粘测试 / Non-stick Test | 把锅内加热至150度左右后，把鸡蛋打入到没有加任何油脂的锅内，把煎鸡蛋疑固后用塑料铲铲出，不能整块粘在涂层表面，测试3次以上； Heat pan to about 150°C, crack egg into pan without any oil. After egg solidifies, remove with plastic spatula. Should not stick to coating surface as a whole piece. Test 3 times or more. | 电炉/ 煤气炉 Electric Stove/Gas Stove | MAJ | 3PCS/Lot |
耐磨测试 / Abrasion Resistance Test | 用70X30X5MM尼龙网耐磨块，施加1.5KG的重量，加水湿摩擦8000次以上，实验完成后无露底； Use 70X30X5MM nylon mesh wear block, apply 1.5KG weight, wet friction with water over 8000 times. After test, no base exposure. | 耐磨试验机 Abrasion Tester | MAJ | 3PCS/3Lot |
5.6 可靠性检测 / Reliability Testing
检查项目 / Inspection Item | 检查内容及描述 / Inspection Content and Description | 使用工具 / Tools | 缺陷分类 / Defect Category | 抽样 / Sampling |
丝印附着力测试 / Silk Screen Adhesion Test | 用3M600胶纸粘在产品LOGO及丝印处，将产品与胶纸内空气完全排出，静置30秒后，以90°角迅速拉起，连续三次； Apply 3M600 tape to product LOGO and silk screen area, completely remove air between product and tape. After 30 seconds, quickly pull off at 90° angle, repeat 3 times consecutively. 判定：制品印刷图案不可缺口/断线 Judgment: Printed pattern must not have gaps or broken lines. | 3M600胶带 3M600 Tape | MAJ | 3PCS/Lot |
丝印耐酒精测试 / Alcohol Resistance Test | 用无尘布蘸酒精（纯度不低于75%）以正常力度来回擦拭LOGO及丝印处15次，检查产品LOGO及丝印外观； Use lint-free cloth dipped in alcohol (purity ≥75%) to rub LOGO and silk screen area back and forth 15 times with normal force. Inspect LOGO and silk screen appearance. 判定：制品印刷图案不可有脱落/缺口断线/油墨粘附不良等，可允许颜色淡，但印刷图案清晰不模糊，否则为不合格； Judgment: Printed pattern must not peel off, have gaps, broken lines, or poor ink adhesion. Color fading is acceptable, but pattern must be clear and not blurry, otherwise unqualified. | 酒精/无尘布 Alcohol/Lint-free Cloth | MAJ | 3PCS/Lot |
手柄疲劳测试 / Handle Fatigue Test | 把锅装在测试机上，锅内加1.5倍重量的砝码，往复测试10000次，手柄连接处无明显变形、松动、断裂； Install pan on testing machine, add weights equivalent to 1.5 times pan weight inside. Perform reciprocating test 10,000 times. Handle connection should show no obvious deformation, loosening, or breakage. | 手柄疲劳度测试机 Handle Fatigue Tester | MAJ | 3PCS/3Lot |
不粘覆底接着强度测试 / Base Adhesion Strength Test | 把锅放在恒温的加热器上加热到250度后放到常温水内冷却，反复20次后，复底片不能翘起、起泡、起皱、脱落； Heat pan on constant temperature heater to 250°C, then place in room temperature water to cool. Repeat 20 times. Base plate must not warp, bubble, wrinkle, or peel off. | 电磁炉 Induction Cooker | MAJ | 3PCS/3Lot |
玻璃盖耐冲击测试 / Glass Cover Impact Test | 用直径38MM(质量225克±10克）钢球在距离1.5m的上方自由落下，测试点位置必须离孔和边缘50MM以上，测试2次2个点，完成后玻璃盖不可破损； Use 38mm diameter steel ball (mass 225g±10g) freely dropped from 1.5m height. Test points must be >50mm from holes and edges. Test 2 points twice. After test, glass cover must not be damaged. | 实验室 Laboratory | MAJ | 3PCS/Lot |
玻璃盖耐温测试 / Glass Cover Heat Resistance Test | 将玻璃盖放置于250℃的烤箱内60分钟，然后取出让其自然冷却，冷却后观察不可有破裂； Place glass cover in oven at 250°C for 60 minutes, then remove and let cool naturally. After cooling, observe no cracking. | 烤箱 Oven | CRI | 3PCS/Lot |
玻璃盖碎片测试 / Glass Cover Fragmentation Test | 将玻璃盖敲碎后，碎粒分部均匀，无形成锋利条状碎片，碎片长度小于75mm; After breaking glass cover, fragments should be evenly distributed, no sharp strip-shaped fragments, fragment length less than 75mm. | 铁锤 Hammer | CRI | 1PCS/Lot |
玻璃盖温差测试 / Glass Cover Thermal Shock Test | 将玻璃盖放置于220℃的烤箱内30分钟，然后立即取出放置于常温水中（水面高出试样5cm)，5分钟后观察不可有破损； Place glass cover in oven at 220°C for 30 minutes, immediately remove and place in room temperature water (water level 5cm above sample). After 5 minutes, observe no damage. | 烤箱 Oven | CRI | 3PCS/Lot |
盐雾测试 / Salt Spray Test | 5%NACL溶液，PH值为6－7，试验温度35±2℃，沉降率在1－2ML/80CM².H之间连续测试24H，测试后检测物料无氧化生锈现象（锅盖金属边、铆钉等）； 5% NaCl solution, pH 6-7, test temperature 35±2°C, settlement rate 1-2mL/80cm²·h. Continuous test for 24H. After test, check materials for no oxidation or rust (lid metal edge, rivets, etc.). | 盐雾试验机 Salt Spray Tester | MAJ | 3PCS/3Lot |
跌落测试 / Drop Test | 产品包装完全后，高度参照下表做整箱跌落，遵循一角三边六面各一次的原则； After complete packaging, perform whole box drop test according to height in table below, following the principle of one drop per corner, three edges, and six surfaces. 判定：跌落后开箱检查产品包装有无严重破损，轻微外观不良可接受； Judgment: After drop, unpack and check for serious damage to packaging. Minor appearance defects acceptable. | 跌落测试机 Drop Tester | MAJ | 2箱/Lot |
跌落实验高度参照表 / Drop Test Height Reference Table
NO. | 包装货物重量（KG） / Package Weight (KG) | 跌落高度（CM） / Drop Height (CM) |
1 | 0.45——9.54 | 120 |
2 | 9.55——18.63 | 90 |
3 | 18.64——27.72 | 70 |
4 | 27.23——45.45 | 50 |
5.7 包装检验 / Packaging Inspection
检查项目 / Inspection Item | 检查内容及描述 / Inspection Content and Description | 使用工具 / Tools | 缺陷分类 / Defect Category |
包装方式 / Packaging Method | A.当出现漏放、错放关键部件，导致产品不能直接使用：如手柄、锅盖等； A. When key components are missing or misplaced, making product unusable: e.g., handle, lid, etc. B.除去A类情况，其它漏放、错放、规格及放置方式与订单\签样之要求不符。 B. Excluding A, other missing/misplaced items, specifications, or placement not matching order/sample requirements. C.多放； C. Extra items. | 目视 Visual | A B C |
彩盒、卡通箱 / Color Box, Carton | 1.内外箱无明显破损、破裂、丝印内容符合产品要求—B类； 1. Inner/outer box no obvious damage, breakage, silk print content meets product requirements—Class B; 2.产品装箱后，松紧度良好，无产品过紧或松动摇晃等现象；封箱后无明显错位、缝隙—C类。 2. After packing, tightness good, no over-tight or loose shaking; After sealing, no obvious misalignment or gaps—Class C. 3、印刷内容与资料一致，无错印、漏印—A类； 3. Printed content consistent with documentation, no misprinting, missing printing—Class A. | 目视/卷尺 Visual/Tape Measure | A B C |
封箱 / Sealing | 封箱用胶带在无特殊要求情况下一律使用无logo 的透明胶带； Unless otherwise specified, use transparent tape without logo for sealing. | 目视 Visual | MAJ |
标贴 / Labels | 1、标贴内容正确，无位置错贴—B类； 1. Label content correct, no misplaced—Class B; 2、无漏贴、条码清晰可扫描—B类； 2. No missing labels, barcode clear and scannable—Class B; 3、标贴平整，无明显褶皱，无脏污、破损等不良—C类； 3. Labels flat, no obvious wrinkles, no dirt, damage—Class C. | 目视 Visual | B C |
